Reinventing Tunnel Form Construction with Xcast 3D panels.

The efficiency of modern construction comes from how structure and envelope integrate on-site. One of the biggest advances is combining.

Xcast 3D panels with aluminium tunnel form systems.

Here’s how it works:

Delivery & Steel Reduction:

– Pre-fitted U-mesh cuts steel fixing hours by ~50% and reduces rebar consumption per m³.

Assembly:

– Lightweight panels, joined with dowels & wire, require no cranes. Built-in spacers ensure precision.

MEP Integration:

– Services are pre-installed and approved before casting.

Casting:

– Tunnel form is closed, and conventional pouring proceeds.

Impact:

• 50% fewer manpower hours • Lower steel usage • Lighter logistics, no cranes • Faster sequencing with MEP pre-installed

The result:

Faster, safer, more efficient tunnel form projects.

Xcast: Building speed and precision into every project.

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